The MagFly® AP is a patented shuttering magnet and part of the BT shuttering system. Its holding force to mass ratio is unique, as is the unique foot/spring system that allows the magnet to glide effortlessly over the formwork table. By applying firm pressure from above, the magnet is activated and adheres to the shuttering table through its magnetic force. With the integrated lever, the MagFly® AP can be easily and quickly released and realigned. The MagFly® AP does not require any additional tools or adapters to use it. The ultra-light aluminium housing enables ergonomic working with the magnet and protects the user's strength. In combination with the MultiForm formwork beam and an attached plastic triangular strip, the formwork beam and the triangular strip are pressed firmly onto the formwork table when the magnet is activated, so that subsequent sealing of the edge with silicone is simply not necessary. These effective technologies are perfectly matched to each other and thus considerably accelerate the production of precast concrete parts. You can watch the application of the MagFly® AP in the product video.
Advantages
Patented hold-down of the formwork, thus high contact pressure of the formwork on the formwork table
No silicone necessary for sealing
Easy and ergonomic handling due to foot/spring system
Magnet perfectly matched to the formwork beam
Unbeatable adhesion force to mass ratio
Areas of application
Shuttering magnet for pallet circulation systems as well as tilting tables
Formwork for walls, columns etc.
Technical data of the magnet variants
Art.-Nr.
Description
Adhesive force [N]
l1 [mm]
l2 [mm]
b1 [mm]
b2 [mm]
h1 [mm]
h2 [mm]
8101067
MagFly® AP with lever right
22.000
260
407
96
124
65
96
8001075
MagFly® AP with lever left
22.000
260
407
96
124
65
96
8001081
MagFly® AP with lever °90
22.000
260
288
96
207
65
85
SynkoElast®
SynkoElast® can be laid both in fresh concrete (in-situ concrete) and on set concrete. For the latter, a primer is then required. During concrete curing, the concrete and SynkoElast® tape bond together so that water penetration is stopped. The joint created between the concreting steps is sealed securely and permanently by the SynkoElast®. The sealing tape is used for sealing structural components made of waterproof in-situ concrete and element walls, for example in basements and underground garages. The construction joint tape does not swell when it comes into contact with water, so it can be laid even in the rain. It is therefore also possible to join narrow components together without having to fear concrete spalling. SynkoElast® is so versatile that it can also be used in changing water levels and provides a permanent seal. SynkoElast® is generally approved by the building authorities up to a water pressure of 2 bar.
Advantages of the SynkoElast® joint tape
Quick and easy installation
Flexible use in fresh and hardened concrete
Processing from 0°C to 35°C
Up to 20 m water permanently tight (2 bar)
General test certificate issued by the building authorities
No swelling on contact with water
Weather, acid, alkali and salt resistant
Technical information
SynkoElast® also seals concrete sections and can also be used as a subsequent sealant for construction joints. A SynkoElast® primer for use with hardened concrete is available as an accessory.
Black color
Consistency elastoplastic
Processing form on rolls with protective foil
Spec. density Approx. 1,3 g/cm3
Adhesive tensile strength > 18 kPa (on concrete)
Max. Joint displacement < 3 mm (for the size 30 x 20 mm)
Temperature resistance -40°C bis +70°C
Processing temperature 0°C to +35°C (component and material temperature, storage at room temperature facilitates processing at low temperatures)
Chemical resistance H2SO4(pH 4)-acid, concrete attacking liquid Ca(OH)2(pH 12)-alkali NaCI salt
Applications and possible uses
SynkoElast® is used, among other things, for sealing joints in structures of water-impermeable cast-in-place.
Working and nominal crack joints in cast-in-place concrete
When concreting the floor slab in several sections
Element wall joints in combination with predetermined crack profiles and stopend elements
Connection to set concrete with cast-in-place
Connection from floor slab to wall and for wall and ceiling connections
When used for general structural waterproofing and in accordance with the corresponding "WU Guideline", the General Test Certificate issued by the MPA Braunschweig (P-6101/9650 MPA BS) must also be observed.
Technical characteristics and variants of SynkoElast®
Art.-Nr.
Product
Maß
Application
Info
5001051
SynkoElast® 30x20
30 mm x 20 mm, 4 m/Roll
Construction joint seal
24 m/box
5001054
SynkoElast® Primer
3,79 l/Eimer
for hardened concrete
other sizes on request
5001061
SynkoElast® Nominal crack profile
Profile width 60 mm
Element wall to 24 cm
Length 3,0 m
5001055
SynkoElast® Nominal crack profile
Profile width 80 mm
Cast-in-place concrete wall up to 19 cm Element wall 25-29 cm
Length 2,75 m
5001056
SynkoElast® Nominal crack profile
Profile width 100 mm
Cast-in-place concrete wall 20-24 cm Element wall 30-37 cm
Length 2,75 m
5001057
SynkoElast® Nominal crack profile
Profile width 125 mm
Cast-in-place concrete wall 25-29 cm Element wall 38-45 cm
Length 3,0 m
5001058
SynkoElast® Nominal crack profile
Profile width 150 mm
Cast-in-place concrete wall 30-34 cm
Length 3,0 m
5001059
SynkoElast® Nominal crack profilel
Profile width 175 mm
Cast-in-place concrete wall 34-40 cm
Length 3,0 m
5001063
SynkoElast® Shuttering Profile
Height 10 to 15 cm
Shuttering element for construction joints
Length 2,25 m
5001064
SynkoElast® Shuttering Profile
Height 16 to 19 cm
Shuttering element for construction joints
Length 2,25 m
5001065
SynkoElast® Shuttering Profile
Height 20 to 25 cm
Shuttering element for construction joints
Length 2,25 m
5001066
SynkoElast® Shuttering Profile
Height 26 to 30 cm
Shuttering element for construction joints
Length 2,25 m
5001087
SynkoElast® Shuttering Profile
Height 50 cm
Shuttering element for construction joints
Length 2,25 m
The MagFly® universal magnet is a real classic. It was the first adhesive magnet ever to be equipped with the patented MagFly® functionality, to which it ultimately owes not only its name but also its success. MagFly® universal magnets are versatile. Two threaded holes M16x1.5 are available as standard for mounting adapters and accessories. Alternative thread positions and sizes are available on request. The different adhesive forces, sizes and designs also ensure that the right holding magnet is available for different applications. MagFly® universal magnets can be used at ambient temperatures of up to 80°C. Special heat-resistant versions are available on request, e.g. for temperatures up to 120°C (type H) or 150°C (type SH). High-quality materials and the torsion-resistant design ensure an extremely long service life.
Advantages at a glance
Easy handling and exact positioning thanks to integrated MagFly® technology
No additional tool required for loosening, the fixed eccentric lever is not only practical, it saves time
Multifunctional use thanks to a wide range of accessories and adapters
Scalable for a wide range of applications, as different sizes and adhesive forces are available depending on requirements
High-quality materials and the torsion-resistant design ensure an extremely long service life
Areas of application
Multifunctional application possibilities through a wide range of accessories and adapters
Suitable for tilt tables and steel pallets
Compatible with Multiform and FlyFrame® formwork systems
Integrated lever
Technical properties of the magnet variants
Article number
Description
Adhesive force (N)
Weight (kg)
l1 (mm)
l2 (mm)
b1 (mm)
b2 (mm)
h1 (mm)
h2 (mm)
8001052
MagFly® 1000 k
11.000
5,0
230
270
60
115
50
65
8001055
MagFly® 1600 k
16.000
7,5
230
270
85
140
50
65
8001060
MagFly® 2000 k
22.000
10,0
230
270
110
165
50
65
8001064
MagFly® 2500 k
27.000
12,5
230
270
135
190
50
65
8001065
MagFly® 3000 k
33.000
15,0
230
270
160
215
50
65
InnoElast® Type 2
InnoElast® Type 2 is a 1-component, permanently elastic adhesive and sealant for highly stressed joints in the entire construction sector in accordance with DIN EN 15651-1. InnoElast® Type 2 adheres to many materials without primer and seals joints up to 4.80 m watertight under pressure.
Product features
1-component adhesive and sealant
Good spraying properties
No primer required
Can also be applied to damp substrates Can be applied from -3°C on ice-free surfaces
Solvent and isocyanate free
Very high initial adhesion even in fresh condition
Weather and UV resistant
Compatible with paints
High chemical resistance
Can be combined with other Elast products (bitumen compatible)
Applications
Adhesive and sealant for highly stressed joints in the entire construction sector (interior and exterior for concrete, wood and metal without primer).
Permanently elastic sealant for facades and roofs according to DIN EN 15651 1.
Waterproofing of basements and in civil engineering against pressing water, tested up to 4.80 m
For repair and sealing of defects Adhesive for the ProElast® system
Article data & delivery form InnoElast® Type II
5004115 - black in 600 ml tubular bag
5004247 - grey in 600 ml tubular bag (on request)
5004258 - grey in 400 ml tubular bag (on request)
Surface preparation
Substrates must be solid and load-bearing and free from dust, grease, oils and other separating materials. The substrate must be damp, but not wet with a visible film. Suitable substrates are concrete and other mineral building materials as well as, among others, plasterboard, wood, metals, PVC, ceramics, bitumen, etc. In case of doubt, we recommend a preliminary test.
Processing
InnoElast® is applied directly using a squeeze gun. Priming is not necessary with suitable substrates. For joint sealing, ensure a sufficiently wide (≥5 mm) and sufficiently deep (≥ 10 mm and ≥ ½Width) joint formation. A 3-flank adhesion to the joint base is to be prevented by inserting a suitable joint filling cord or a strip of polyethylene. It is recommended to tape the joint edges with adhesive tape. The sealant must be applied to the joint without voids or bubbles. A good bond with the joint edges must be achieved by pressing and smoothing. Pure liquid soaps (not diluted with water), e.g. washing-up liquid, are suitable as smoothing agents. Remove the adhesive tape immediately after smoothing. The maximum sealant thickness in one work step should not exceed 5 cm. When used as an adhesive, InnoElast® is applied evenly to the bonding surface and spread with a notched trowel in a layer thickness of 1 to 2 mm. Ensure that the bond is free of cavities and bubbles by pressing on the entire surface. Large-surface bonding with InnoElast® requires a moisture-permeable substrate. For impermeable substrates, we recommend the use of FlächenElast® adhesive and sealant with artificial hardener. For tight bonding of the ProElast® sheet, please observe the processing instructions in the "ProElast® System" data sheet. In cases of doubt regarding substrate preparation and processing, we recommend a preliminary test.
Aftercare
Protect InnoElast® from moisture during the period of stable skin formation. For subsequent painting, we recommend carrying out your own tests due to the wide range of possible painting systems. InnoElast® Type 2 is compatible with paint according to DIN 52452 Part 4.
The BT-Spannschloss® is part of an easy-to-use connection system - without any further additional materials or aids. The BT-Spannschloss® enables rational and precise assemblies as well as permanent connections of precast concrete elements. By using the BT-Spannschloss® and corresponding fasteners, precast elements can be connected to each other without a mineral grout. This eliminates curing times and weather-related downtimes. In addition, the BT-Spannschloss® can also be used at low temperatures and can be fully loaded immediately. The building authority approval (Z-14.4-599) certifies the reliability of the product. The BT-Spannschloss® is offered in three sizes - M12, M16 and M20 - and is available in galvanised or stainless steel finishes.
Product features
Dry screw connection
without grouting, without special tools
Immediately loadable, no curing times
Weather-independent installation even at low temperatures or during precipitation
Can be dismantled - deconstruction of temporarily erected structures possible
Three-point connection possible
Areas of application
Angle retaining walls in flood protection
Residential and commercial construction
Agricultural facilities (e.g. biogas plants, silos)
Sewer and civil engineering (e.g. manholes, media channels, amphibian tunnels)
Temporary buildings
Advantages
Dry screw connection
Without grouting, without special tools
Immediately loadable, no curing times
Weather-independent installation even in low temperatures or precipitation
Can be dismantled - deconstruction of temporarily erected structures possible
Three-point connection possible
Load capacity (rated resistors)
Design values for the tensile load-bearing capacity (limit tensile force) and for the shear force capacity (limit shear force) according to DIBt approval Z-14.4-599.
The design values for the tensile load capacity (limit tensile force) NR,d and for the shear force capacity (limit tensile force) VR,d can be taken from the following table:
BT-Spannschloss®
Tensile force, in the direction of the fastener axis NR,d [kN]
Shear force, perpendicular to the fastener axis VR,d [kN]
M12
33,7
9,4
M16
43,5
26,2
M20
52,5
24,8
Combined load from tensile and shear forces
In the case of combined loading due to the design values of the acting tensile forces and shear forces, an interaction check must be carried out.
Technical features and variants of the BT-Spanschloss®
Art.-Nr.
Article description
Article information
4009082
BT Spannschloss® M12 galvanised
2.000 pieces / pallet
4009076
BT Spannschloss® M16 galvanised
850 pieces / pallet
4009075
BT Spannschloss® M20 galvanised
600 pieces / pallet
4009079
BT Spannschloss® M12 stainless steel
interlocked
4009080
BT Spannschloss® M16 stainless steel
interlocked
4009081
BT Spannschloss® M20 stainless steel
interlocked
4009086
BT-Spannschloss® M12 galvanised Set
20 sets in a box
4009074
BT-Spannschloss® M16 galvanised Set
10 sets in a box
4009072
BT-Spannschloss® M20 galvanised Set
10 sets in a box
4009084
BT-Spannschloss® M12 stainless steel set
10 sets in a box
4009083
BT-Spannschloss® M16 stainless steel set
10 sets in a box
4009085
BT-Spannschloss® M20 stainless steel set
8 sets in a box
4009123
BT-Spannschloss® Starter Set M16
for testing the turnbuckle system
4009152
BT-Spannschloss® Starter Set M20
for testing the turnbuckle system
NOTE: EACH BT TURNBUCKLE® SET CONSISTS OF A BT TURNBUCKLE® IN THE CORRESPONDING VERSION AND TWO MATCHING SCREWS AND WASHERS.
Multiform is a robust and flexible formwork system for the production of a wide variety of precast elements. With the MagFly® magnets, Multiform can be easily moved on the formwork table and precisely positioned. Since the MagFly® AP presses the Multiform onto the shuttering table, when a PE triangular strip is used on the shuttering board, the joint is immediately sealed when the magnet is activated. This eliminates the need for subsequent sealing with silicone. Matching MultiForm, the window and door recess offers a clever solution for enclosed openings in the concrete part. With elements that can be dismantled inwards, the formwork can be stripped non-destructively and thus re-used. The integrated receptacle for the MagFly® magnets enables fast and precise assembly and disassembly of the formwork.
Areas of application
Manufacture of solid and sandwich walls
Manufacture of platform slabs, supports and beams
Use on tilting tables, switching tables, circulation pallets and wooden surfaces
Advantages
Quick and ergonomic application
No sealing with silicone between formwork facing and formwork table
Stable and robust system for use in precast factories
The window and door recess can be dismantled inwards
Technical features and variation of MultiForm Type 2
Art.-Nr.
Description
Weight [kg]
Dimensions [mm] l
b
h
8101063
MultiForm Type 2 – 98/3025
12,2
3.025
150
98
8101085
MultiForm Type 2 – 148/3025
16,4
3.025
150
148
8101096
MultiForm Type 2 – 198/3025
19,4
3.025
150
198
8101107
MultiForm Type 2 – 248/3025
23,3
3.025
200
248
8101118
MultiForm Type 2 – 298/3025
25,0
3.025
200
298
8101122
MultiForm Type 2 – 348/3025
30,0
3.025
200
348
8101123
MultiForm Type 2 – 398/3025
34,1
3.025
250
398
8101125
MutliForm Type 2 – 448/3025
36,1
3.025
250
448
8101127
MultiForm Type 2 – 498/3025
38,0
3.025
250
498
8101379
MultiForm Type 2 – 548/3025
44,5
3.025
250
548
8101290
MultiForm Type 2 – 598/3025
47,0
3.025
250
598
8101205
MultiForm Type 2 – 698/3025
51,6
3.025
300
698